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Thermal Mass Flow Controllers and Thermal Mass Flow Meters; Standard Flow vs. Actual Flow

August 24th, 2010 No comments

Thermal mass flow controllers and thermal mass flow meters are used to measure and control the flows of gases. The measuring terminology usually includes words like “standard” or “normal” flow. A standard cubic foot of gas is the same as an actual cubic foot of gas only if the measurements are taken at some standard set of conditions (STP); like 70 degrees F and one atmosphere ambient pressure. If the ambient conditions change, you may never know how much gas you have in a volumetric measuring chamber, but, if you use a device that measures standard cubic feet of gas, you will always know the flow.

Thermal mass flow controllers and meters use a sensor that measures standard units. If you are measuring 30 psi nitrogen at 100 degrees F, the device will indicate the amount of standard cubic feet per minute (SCFM) flowing or it could indicate in standard liters per minute (SLPM). Either way, you can change the actual temperature and the actual pressure and the measuring device will still indicate flow in standard units.

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All those 1’s and 0’s and you are still using analog?

July 29th, 2010 No comments

83% of all instruments used in the chemical process industries (CPI) are being talked to using analog communications. By analog communications, we mean 4-20 milliAmp mainly. But we see 3-15 psi air and 0-5 volt control systems also. Why wouldn’t you use some of those 1’s and 0’s?

Actually, we have no idea just what percent of devices are being operated in the analog mode. 83% just seems like a good guess; although some at Brooks Instrument suggest it is much higher.

When you survey the field devices in your plant, you will find 5 major classes of instruments; flow, temperature, level, pressure, and analyzers (DO, pH, Cl2, etc…).

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Do you have to use the Brooks 0254 Secondary Electronics with your new mass flow controller (MFC)?

June 15th, 2010 3 comments

Short answer: “No.” But I’m not one to give short answers.

0254 Secondary ElectronicsAny mass flow controller needs three things.

  • It needs power (usually 24VDC; sometimes +/- 15 V).
  • It needs a set point (quite often 4-20 mA or 0-5 V).
  • It needs to send its output (4-20 mA or 0-5 V) to something.

When I hook up a mass flow controller on my dining room table (while my wife is at work), I need secondary electronics to do these three things. Brooks 0254 secondary electronics is a great power supply. It can power up to four Brooks devices (Quantims, mass flow controllers, pressure transducers, cylinder scales… anything needing 24 volts to run.).

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